Rain Rider

Super LeMans

Centurion Mixte – not prepared for the rain!

Living in Portland, Oregon means that riding in the rain is going to happen, even if unintentionally.  It can rain at any time, it seems.  And, it can rain for a long time (like now!).  After over 30 years of bike commuting through Portland’s winters I have developed my own methods to help ease the transition into winter riding.

First and foremost is to tend to the bicycle itself.  Fenders are a must if you want to arrive at your destination looking moderately decent and relatively dry.  Full coverage fenders are ideal.  Even if your bike lacks eyelets, you can still mount full coverage fenders with P-clamps, but only if you have adequate clearance at the brake bridges to accommodate fenders.  Unfortunately, due to the cycling industry’s recent racing-craze, many regular cyclists ended up purchasing “road bikes” which were really NOT road bikes, but bikes designed for racing, with high gearing, no brake clearance, and no eyelets or rack mounts.  If you lack brake bridge clearance for fenders, then you will be stuck using clip on fenders, UNLESS you convert your bike to a smaller wheel size such as 650c or 650b, which I have fearlessly done.  A conversion will not only give you the option for full coverage fenders, but you will also be able to use fatter tires, which are much better suited for riding through rain and on rough roads strewn with debris.

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Next are brake pads and rims.  A rainy winter can eat up a set of brake pads.  It’s good to check your pads before winter starts, and replace them if they are worn.  I also regularly inspect my pads and clean them with alcohol, and remove any specks of rim material from them using a pick.  Bad or hard brake pads will destroy your rims, so when in doubt, buy some new (soft) pads and get them installed properly.  After especially muddy rides, I hose down my brake pads and rims, using a gentle spray of water, and I also clean everything again with alcohol several times throughout the winter.  So far, I haven’t had to replace any rims due to wear.  That’s a pretty good track record for over 30 years of winter commuting.

The bike’s drive train will need cleaning and lubrication more often during the winter.  Check your chain for wear.  If it is stretched, then replace it.  You may have to replace your cassette at the same time.  I have seen riders break chains, often while climbing or vigorously accelerating, which can cause you to crash.  Chain life can be greatly increased by using a front fender with a long mud flap, which will keep debris off of the chain and crankset.

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Without full coverage fenders, my Terry’s BB gets really dirty.

Riding through the winter can also really mess up your bottom bracket, even if it has sealed bearings.  I recently had to replace a Shimano BB that was only two years old because debris and moisture had made their way past the bearing seals.  When I tried to remove the crank arms, I found that they had rusted to the axle of the bottom bracket!  These were nice aluminum Sugino crank arms.  After that experience, I now remove and check the crank arms at least once a year.  Again, a super long front mud flap helps keep junk off of the BB and cranks.  Many riders make their own out of plastic water bottles, or other suitable found objects.

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With long mud flaps on my winter bike, its bottom bracket stays really clean.

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Panasonic MC 7500 set up as winter commuter, with Jandd Hurricane bag.

Another idea is to simply use a beater bike for winter riding, such as this mid-80’s Panasonic Mountain bike that I have converted to a city commuter.  The Jandd Hurricane bags pictured above are not only waterproof, but can hold just about anything.  A simple 1 x 7 drive train and extra long mudflaps, makes maintaining this winter bike very easy.

If you decide not to ride through the winter, here’s a nice blog post from Georgena Terry explaining what to do to safely get your bike back out on the road again.

Now, you also have to keep yourself relatively dry and comfortable.  I have a number of cycling rain jackets, but my favorites are a newer Shower’s Pass, and an older heavier weight Sugoi for super cold conditions.  I usually wear rain tights for my commute and change clothes at work, but if you want to look less bikey upon arrival, then you’ll need some kind of rain overpants.  The only overpants that I can really tolerate wearing are my ancient Burley rain pants.  They don’t ride up my jeans, they don’t inhibit motion, and they are no more steamy than any other higher end overpants I have tried.  I especially like the zippers at the seams which allow full access to my jeans pockets.  I am curious to try the rain chaps I have seen, but haven’t sprung for them yet, and am waiting to see how other riders like them.  If you are using them, please share your comments.

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Specialized Sub Zero gloves

For gloves, I keep one set of fully lined waterproof gloves in my kit, shown above, but I usually wear my favorite winter gloves – Diamond Mountaineering gloves.  By washing them periodically with Nikwax, the gloves will stay dry in a downpour for about 45 minutes.  They have good wind protection, and keep my hands warm even when it is really cold, yet still provide full dexterity.

I would love to hear other cyclists’ winter riding recommendations and experiences!

1980 Meral 650b Conversion – Part Three – Fini!

1980 Meralchrome lugsReynolds 531Meral seatpost lug

My Meral 650b conversion is now complete.  In two previous posts, I shared the process of converting this 700c sport touring frame to 650b.  The bike and I have taken a short test ride, and it is going to be my ride tomorrow for a more complete test of its road-worthiness. Today’s test ride revealed that I needed to ditch the vintage Mafac brake levers. They were not effective at stopping the bike when braking from the hoods, and the levers stick out so far from the bodies that I could barely reach them when braking from the drops.  The Mafac Raid brakes had a tremendous amount of flex, and I also had some squealing while braking – partly caused by the flex of the brakes arms.  I was disappointed because I liked the look of the cables sprouting from the non-aero levers (Campy levers shown in this photo)- but function over form must rule when it comes to safety.  I installed Shimano aero levers (perfectly sized for smaller hands), tightened the brakes arms on the Mafac Raid brakes, and that solved the problem, mostly.  The orange Kool Stop replacement pads for Mafac brake shoes are also very hard and smooth, and with the super smooth new rims, there is still some squealing under hard braking.  I have sanded some material off the pads, but the rims will need to break in as well in order to quiet everything down.

Velo Orange mudflapCardiff saddle

But there were some successes, also.  The Velo Orange leather mud-flap looks fabulous and  will really help keep the drive train and my feet dry during Portland’s downpours.  And, the Cardiff saddle proved to be far more comfortable than any Brooks I have ridden – it is comfortable now and I won’t need to endure the thousand mile break-in torture of a typical Brooks saddle.  The copper rails are lovely to my eye, and with the extra long seat rails I was able to get the saddle exactly where I wanted it.

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I decided to use Shimano derailleurs for now, and they are working fine.  I needed an extra long cage on the rear derailleur in order to handle the 3 chain rings up front – the SLX was sitting in the parts bin but I’ll probably replace it at some point.  It’s hard to see the gorgeous chrome dropouts in this photo – but they are beautiful as is everything about this Meral frame.  The T.A. triple crankset has 160mm crank arms, which I chose to help deal with the problem of toe overlap common on smaller frames.  I like the feel of my cadence on these shorter arms (I usually ride 165mm or 170mm).  The outer chainring on the crankset had a serious wobble, so I disassembled the crankset to straighten it out in the vice.  When reassembling, I managed to over-torque one the the crank arm bolts even though I was only going up to 70 in lbs.  I had to order some new fasteners (you can get some from Velo-Orange, or on E-bay), and I have them torqued very low now until I can get the specs on these small fasteners.

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Here is the “smooshed” Mafac brake hanger – working fine – and here are the Ticino bags on the completed bike – they look pretty decent.

Before starting any conversion, it’s important to check the clearances on your frame for:  chainstay and fork clearance for the new wheelset, fenders, and clearance and proper chain line for the crankset and BB you are using.  Below, my clearances were good, but I had to do a little more work to clean up the fender-line and to level the Ticino rack (whose stays are not adjustable).

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How does it ride?  As beautifully as it looks – comfortable, yet lightweight (27 lbs as pictured, including the heavy rack and saddle).

Here is the build list:

Frame and fork:  1980 Meral with Reynolds 531 tubing on frame and fork (49 x 51), chrome fork, frame chromed and then painted, lugs, chainstays and dropouts are chrome.  Geometry:  74 deg HT, 74 deg ST, fork rake 50 mm (approx).  Originally designed as a 700c sport touring bike with eyelets for fenders, but no rack mounts.

Nitto Technomic stem (sanded to French size); Nitto Olympiad bars, Shimano brake levers, Shimano 600 headset (French), cloth bar tape

Shimano bar end shifters in friction mode, Huret modified DT clamp, Shimano Ultegra front derailleur; Shimano SLX rear derailleur; Shimano 8 speed cassette 11/30, TA bottom bracket, TA triple crankset 48/40/28, Sram chain, Lyotard pedals

Cardiff leather saddle with copper rails, Campagnolo seatpost

Mafac Raid brakes, Mafac brake hangers front and rear

Ticino rear rack, Ticino canvass panniers

Hammered aluminum fenders (no brand but never drilled or mounted – an Ebay purchase) – mounted with Velo Orange stays and hardware, Velo Orange “plum” mudflap, Velo Orange constructeur bottle cage

Velocity Synergy 650b wheelset with dishless rear wheel and sport hubs; Panaracer Col de la Vie 38 mm tires.

Meral 650b Conversion, Part Two

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My 1980 Meral 650b conversion is well underway.  I needed hardware for the aluminum fenders, which I ordered from Velo-Orange.  I wanted to use their Constructeur rear rack, as it mounts to the fenders, but this item is currently out of stock, so I decided to try out an Electra Ticino rear rack with a similar appearance.  It is more securely mounted to the seat stays (using P-clamps, since the frame lacks rack mounts) and will probably hold a lot more weight.  The stay mounts are NOT adjustable, however, and I just happened to be lucky enough to have the rack be reasonably level.

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The Mafac Raid brakes look great, but I still haven’t made up my mind about the brake levers, which I might swap out for Mafac’s instead of Campy.  As with any frame-up build, there are many surprises and dead ends to be dealt with.   The TA crankset looks great – it has 160 mm crank arms which I chose to help reduce toe overlap that is common on smaller frames – however, the largest chainring is bent and needs to be adjusted back into plane.  I really like seeing the Shimano shifter pods on the old Huret clamp, specially modified to take these pods.  I used a Velocity 650b wheelset that I purchased from Rivendell.  The rear wheel is dishless, thanks to the placement of the drive side spokes on the same side of the rim as the non drive-side spokes, which should contribute to a long-lived wheel.

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Because this is a smaller frame, there’s not much room at the seat stays for the brake hanger.  Plus, the seat lug on this bike did not match the seat post bolt used by Mafac.  I decided to “modify” a Mafac brake hanger by bending it slightly and installed it askew, but not too much, by adding a longer seatpost bolt (which I will replace later to clean up the look).  I wanted to use some French pedals, even though I had tapped out the TA crankset to English threads, so I cleaned up these beautiful old Lyotard pedals which have English threads.  Later I will install the toe clips and straps.  There’s lots more work to do including installing the “plum” front fender leather flap (a la Velo Orange), installing the leather bar tape, inserting the new Kool Stop Mafac brake pads into their holders, fine tuning the shifting and braking, and checking the ergonomics.  But, it looks good so far, I think.

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