A Meral for Town and Country

Bicycles with 650B wheels are nicely suited to a relaxed riding style.  The wider rims and greater clearances on the bike’s frame allow for plump, comfortable tires.  Often, vintage 650B bicycles are set up as city style bikes, with minimal gears and an upright position for the cyclist.

My recently acquired early 1980’s Meral randonneuse cried out for a 650B conversion.  It was built with Vitus 788 tubing around a set of narrow, 700c rims.  The bike as originally configured had a high bottom bracket and minimal tire clearances. These elements would normally indicate an ideal bicycle for a 650B conversion. Still, I wasn’t sure if I would be successful converting the bike, because the brake clearances were odd – with the front brake having less reach than the rear brake. In times past, competitive oriented bicycles were sometimes built with more brake reach in the rear than the front, and that was so that a shorter reach and therefore stronger brake could be used at the front end.

The rear brake reach on this bike is greater than the front by more than several millimeters.  When it came time to install the Mafac Raid long reach brakes, this fact made me concerned.  In order to have the rear Mafac Raid brake pads contact the new 650B rim, I needed to angle them down slightly, which is not ideal.  There are other options for dealing with brake reach problems, including installing brackets (a la Sheldon), and filing some material off of the caliper arms, to allow the brake pads to sit a bit lower.  None of those options appealed to me.

Vintage Mafac Raid brake calipers with V-O squeal free pads.

I decided to ignore the problem for now, as the front brake reach was perfect for the conversion to 650B, with plenty of room to position the brake pads correctly.  I am using Velo-Orange’s smooth post “squeal free” pads for this set up – and they are working perfectly and as advertised.  Since the front brake provides 70% of a bike’s stopping power, I haven’t noticed any issues involving the angled rear brake pads.  Meanwhile, here are some photos of the rest of the build:

Brooks leather grips, Tektro vintage style levers, V-O thumbies, Campagnolo shifter

Velocity A23 650B rims

Shimano Tiagra hubs

Meral custom steel fenders, wine cork spacers

Meral custom steel rack, with mounts for front flashlight.

This project was loads of fun, thanks to the beauty and quality of this vintage Meral bicycle.  The custom fenders and rack were a perfect match to its new Town and Country personality.  V-O’s thumbies worked well for this build – they can be used with just about any type of shifter so are more adaptable than their Paul’s competitor.

I used a lower end 650B wheelset that I will not purchase again, and I consider the wheels as a placeholder for now.  Probably I will build the ideal wheelset for this bike when the time comes, and will sort out the lighting options at that time.  Meanwhile, I hope you enjoy these photos of this amazing vintage bicycle which now has a new lease on life.  I have included the specs and full build list at the bottom of this post.

A view from the back – with a tiny vintage reflector installed on the custom fenders.

Original Brooks Pro saddle.  Through the frame brake cable routing for the rear brake.

Campagnolo shifter on the seat tube braze on – intended for a BB mounted dynamo. Nicely executed seat cluster.

This gorgeous custom Meral steel rack can also be installed at the rear of the bike.

The drive train is a single 42 tooth drilled ring up front, with a 7 speed cassette at the back, controlled with a vintage friction Campy shifter.

The specs and build list are as follows:

Frame and fork:  Early 1980’s Meral with Vitus 788 steel tubing, 54 cm ST, 56 cm TT, through the frame brake and dynamo wiring, 2 rack mounts on the seat stays, 2 rack mounts on the fork, bottle cage mount, shifter braze-ons, ST dynamo braze-on, 127 rear spacing.

Drive Train:  Vintage Sugino crankarms and Sugino drilled 42T ring; new 7 speed cassette, vintage Lyotard pedals, Shimano SLX rear derailleur, original T.A. bottom bracket, replacement T.A. spindle of shorter length, V-O thumbie with vintage Campagnolo friction shifter.

Braking: Vintage Mafac Raid long reach centerpull brakes, new V-O smooth post pads, new Tektro vintage style levers, new blue color matched housing.

Wheelset & Tires:  New 650b wheelset: Shimano Tiagra hubs on Velocity A23 rims (purchased from Harris), tires and wheelset are placeholders for now.

Saddle and Seatpost:  Original Brooks Professional saddle, original JP Routens slanted seatpost clamp.

Bars, stem and headset:  new Soma Oxford handlebars and Nitto Technomic stem (sanded to French 22.0 steerer size), original French Stronglight headset.

Accessories:  Original Meral custom steel fenders, original Meral custom steel front rack, new V-O bottle cage.

Ready for a leisurely ride wherever you want to go.

A Velo-Orange Shipment

I order components from a variety of sources, but one of my favorite suppliers is Velo-Orange.  Even though its founder, Chris Kulcaycki, sold the company earlier this year to two of his long time employees, I haven’t noted any negative impacts on the quality and variety of products offered.  I think the company is well positioned amongst its competitors, namely Compass Bicycles – Boulder Bicycle – Rene Herse (all owned by Compass Bicycles/Jan Heine), Rivendell (Grant Peterson), and Harris Cyclery (Sheldon Brown’s shop), as a purveyor and innovator of bicycle frames and components for cycling enthusiasts, and especially for those who appreciate the quality and reliability of steel frames, comfortable, wide tires, and retro-inspired components.

My haul today included some of the parts needed to complete the 650b/city bike conversion for the early 1980’s Meral Randonneur bike I recently purchased.  In my box of goodies was a full length chain guard, Velox rim strips (more on that later), V-O thumb shifter mounts (competing with Pauls’ Thumbies), Tektro brake levers, and a new KMC 8 speed chain.

I also ordered an extra 8 speed chain (you can never have enough chains), as well as my favorite brake pads:  V-O’s non-squeal smooth post pads, which work really well with Mafac long reach brakes.

I also use these bake pads on any bike with cantilevers – they really are almost 100% squeal proof and provide excellent stopping power.

But what prompted this order was the extraordinarily bizarre experience I had attempting to mount a set of Grand Bois 32 mm 650b tires to the Velocity A23 650b wheelset I had purchased from Harris Cyclery for $289.  Yes, that was the price for both wheels, which feature Shimano Tiagra hubs.  Well, you get what you pay for.  I purchased these wheels as a placeholder to see if a 650b conversion would really work for this bike, so that is why I went with the cheapest offering out there.  The downside was discovering the the holes drilled in this narrow rim end up partially on the upper edge inside the rim where the tire’s beads need to mount.  Installing the necessary narrow rim strip meant not covering these very sharp edged holes completely, which I knew would lead to flats and blow-outs later on.  I tried installing a wider strip, but that interfered with the Grand Bois tires’ beads.  Many swear words ensued at this point.  Finally I took to the internet to see who else had experienced this problem.  Turns out – everyone.  The best advice I read was to use three narrow rims strips on each rim, carefully positioned to cover the holes without interfering with tire mounting.  We will see how that goes (subsequent blog post forthcoming!).

Meanwhile, I am looking forward to setting up the other components, such as these very elegant Tektro brake levers.  Using 32 mm tires means that I will be able to re-install the lovely custom stainless steel Meral fenders.  It will also be interesting to try out the full length chain guard for this build which I envision with a single chain ring up front, as well as to experiment with V-O’s version of Paul’s thumbies.  Stay tuned.

Short People Got Nobody

1980s’s ALAN with 24 inch wheels

Randy Newman’s silly tune “Short People” was unfortunately taken literally rather than as its intended satire by the listening public when it was released back in 1977.  So, I heard this song all too often in the wrong context in those days – with people I knew laughingly singing the lyrics while mocking their friends of shorter stature, seemingly with full license from Randy himself.

But, the song was intended instead to mock those who held such discriminatory, narrow views of other humans who were ever so slightly different from themselves – a problem of human nature which seems to know no end or bounds (current events confirm this resoundingly).

The cycling industry is a casualty of such views, not only with regard to human stature, but also with regard to gender and race.

One of my quests has been to educate cyclists about the world they encounter when trying to find the appropriate bicycle for their needs.  In an ideal world, there would be no bias toward any particular size or type of bicycle.  Instead, bicycles would be manufactured according to the variation of human sizes, and according to their intended purposes (and that is to say that only a tiny fraction of bicycles would be “racing bicycles”).

1950 Raleigh Sports Tourist with 26″ wheels

The opposite was true for many recent decades.  Bicycles manufactured to fit only a certain taller human were offered, and all such bicycles were conceived as racing machines, since that is what appealed to the western, white male mass culture of the times.

The needs of daily riders, smaller cyclists, older cyclists, non-male, and non-white cyclists, and differently-abled cyclists were never considered.  Economic justice issues as they relate to transportation were not even in the vocabulary.

Meanwhile, let’s talk about what has changed and is changing in the industry, and how those changes address these basic inequalities:

1980’s Viner – converted to 650c

Wheel size:  the move toward smaller wheels for smaller frames is finally underway…again.  There was no bias in the early days of cycling toward any particular sized wheel.  Velocio” championed small wheeled bicycles from the late 1800’s through the early 1900’s as more efficient, even though he was of taller stature than most humans.  Georgena Terry is a modern day pioneer of small wheeled bicycles.  She continues to design frames around the anatomy of cyclists who are of smaller stature. Rodriguez Cycles, builder of custom frames in Seattle, also figured this out long ago, offering many frames designed for  650b, 650c and 26″ wheel sizes. Brompton, Bike Friday and other builders of small wheeled and foldable bicycles (which can be ridden by humans of any size) are also part of the solution.  Grant Petersen of Rivendell began offering smaller frames designed for 26″ and 650b wheels decades ago, well ahead of any current wheel size trends.

1990’s Terry Symmetry

Frame size, construction and materials:  While I love and prefer lugged steel frames, fillet brazed and TIG welded steel frames offer much in the way of customization for tube angles.  Georgena Terry’s smaller frames feature fillet brazing, with a sloping top tube.  Purchasers of her custom built frames can specify the degree of slope they prefer.  But one thing to remember is that for any cyclist who is actually riding a bicycle with appropriate sized wheels, they also need to carefully consider top tube length, which for me is the most important measurement on a bike’s frame.  The Terry that I include in my constellation of daily riders is a fillet TIG welded off the shelf Tange steel model from the 90’s.  The short 51 cm top tube means that I experience a comfortable ride, even on long hauls.  The 559 wheels allow for a large head tube – and that means an overall very comfortable ride, with more steel underneath the rider to absorb road shock.  Shorter cyclists should rule out most modern aluminum frames, as they will be much too stiff and uncomfortable due to their smaller overall size.  One exception is vintage ALAN frames (or any other bonded aluminum frame) from the 70’s to the 90’s.  These aluminum frames can actually be more flexible and comfortable than their steel counterparts.

Photo credit J. Maus

The crazy obsession with stand over height:  When was the last time you had an unfortunate encounter with your bike’s top tube?  Probably, if you are an adult, the answer is NEVER.  There really is no reason to fret over whether you have just the right amount of stand-over height for your bicycle (whatever that is) unless you are planning to use your bike for stunts.  It’s very easy to dismount a slightly taller bike than one you would normally ride and lean it over at stops.  If you have ever been to Portland, you’ll enjoy seeing the occasional tall bike making its way through traffic.  The rider has no chance of putting a foot down at stops, and instead learns to balance and maneuver their odd contraption, sans traditional bike fitting advice.

1980’s Panasonic Mountain Bike converted to City Commuter

1980 Meral custom frame converted to 650b

And, summing up:  if you are a shorter cyclist looking to get back in to cycling, or to find a bicycle better suited for your build, DON’T go to your Local Bike Shop (at least not initially).  Look at the bike you currently have:  can it be converted to a smaller wheel size?  If not, I advise purchasing an appropriate frame (or having it custom built), and then building it up to your spec’s from there.  Better yet, learn how to do this yourself by enrolling in the many bike maintenance classes that are available in your city.  Smaller lugged steel mountain bike frames make wonderful and inexpensive commuter bikes – but pay attention to the top tube length.  And, there are many lugged steel vintage 700c frames that are good candidates for conversion to 650b.