French Threaded Shifter Bosses

While I usually love all things French, I was perplexed to discover that the shifter bosses on the early 1980’s Méral Randonneuse I am currently restoring are not threaded “normally”.  What is normal threading for a shifter boss?  Well, it’s the same  5 mm x .8 that you will find on much of the rest of your frame:  bottle cage mounts, rack mounts, etc.

Courtesy of Park Tools.

Fasteners have several elements that help identify their size, the two most important of which are: thread pitch, which is the distance from the crest to the crest, and thread diameter which is the outer measurement of the thread crests.  English threading is designated by the frequency of how many threads are counted along one inch.  This is know as “threads per inch” or TPI.  Metric threading uses the direct pitch measurement in millimeters, measuring between two adjacent thread crests.  A fastener designated as TPI is “standard”.  Unfortunately, some fasteners are “mix and match”, with both a TPI and a metric size, such as Italian bottom bracket threads labeled “36mm x 24 tpi”.  There are standard coarse metric threads which are designated with the letter “M” followed by the thread pitch.  For example M6 = 6.0 diameter with a 1.00 mm pitch.

This Méral has a shifter boss on the seat tube – for engaging a bottom bracket mounted dynamo.  When I acquired the bike, the lights and dynamo had been removed from the frame.  So, I planned on reinstalling a BB dynamo hooked up to a friction shifter on the seat tube.  That’s when I discovered that the threads on the shifter mounts did not match any threads on any shifters I tried, even including some Simplex shifters from this era.

Simplex Shifter with 6 mm x .8 threading

That’s because these shifter bosses are tapped with 6 x .8mm threads (not 5 x .8), as you can see from the above nomenclature on the bike’s Simplex shifter boss bolts.  These Simplex shifters use a nonstandard threading on the boss. My research indicates that Simplex used a variety of threading standards for its shifters:  5 x .8, 5 x 1.0, as well as 6 x .8, shown above.  Classic Lightweights has a discussion of these sizing anomalies.

Soubitez BB dynamo

Here is one idea for a BB dynamo for this bike – a Soubitez which is in good shape. I’ll need to set up the seat tube shifter, and given that the boss threading is non standard, it’s back to the drawing board for now.

Groupe Sportif Meral

1980 Meral Sportif frame

I knew nothing of Méral bicycles until I spotted a vintage frame for sale on French eBay back in 2012.  At that time I was searching for the perfect platform for a 650b conversion, which I intended to build up into an all rounder that could equal the comfort and joy provided by my long ago crashed 1976 Centurion Pro Tour.

After lusting over the extraordinarily beautiful 49 x 51 cm frame with its gold-lined chrome lugs, chrome drive side chainstay, and Meral branded chrome drop outs, I did just a tiny bit of research before bidding.  Later I learned more about the company, and as a result, I have added two more Mérals to my collection.

Méral was a smaller workshop (employing about 35 staff at its peak) in La Fuye, France, a village in the grape-laden Loire Valley about 340 km to the south and west of Paris, before being acquired in 1983 by Lejeune Cycles. Unfortunately, very little English language information seems available about the company’s history.  And, the French Wikipedia site does not include Méral in its list of historical bicycle manufacturers, which is odd considering that there are thousands of other companies in this list, including all the constructeurs of the golden age, with the notable exception of Goeland.

But with much diligence (using my Google outsmarting skills), I discovered that Méral was founded in 1974 by Albert Metayer – a sofa manufacturing baron whose company still exists today, although he retired back in the 1980’s and has since passed away – Sedac-Meral.

In the late 1960’s, Monsieur Metayer wanted to become involved in France’s competitive cycling teams so had founded his own Meral Sportif team which competed for a number of years.  The riders pedaled the Gitane brand and wore Metayer’s chosen colors.  By 1974, Metayer decided that building his own bikes would be a way to sponsor racers as well as make money selling bikes to the general public.  It was at that time that Metayer recruited 24 year old Francis Quillon, who was a competitive cyclist riding on the Méral team, to take the reins of his fledgling bike shop. “I was 24 at the time, I knew how to make frames, I worked at Manutube, and then I was inspired by the high-end machines of the time, Singer and Berthoud” – quote attributed to Quillon from Confrérie des 650.

Francis Quillon on the right

Francis Quillon has been credited with being the mastermind behind the quality of Meral bicycles which consisted of off-the-shelf offerings as well as custom builds. When the company was acquired in 1983, Quillon split off and decided to start his own company – Cyfac – a highly regarded shop which built custom frames for professional racers and continues to this day, although Francis sold his interest in it a number of years ago.

Clearly someone was responsible for the extraordinary build quality and unique features of Méral bicycles, because these bikes really do surpass what one sees even in the most ethereal of cycling atmospheres. That’s why I have decided to increase my collection of these amazing bicycles. The 1980 Méral, which I bought as a frame and fork and converted to 650b has become one of my daily riders.  In addition I have a 1970’s Meral 650b randonneuse, and have recently acquired a 1980 700c Randonneuse.  Here are some photos of these wonderful bikes:

1980 Meral custom 700c sportif frame converted to 650b – my daily rider.

1970’s Meral 650b – with custom Meral steel racks and fenders.

Beautiful cream colored paint and nicely filed lugs.  Noted the sloping fork crown.

Fully chromed Reynolds 531 fork on the 1980 Meral.

And, my latest acquisition – a 1980 700c Randonneuse – still awaiting shipment:

1980 Meral Randonneuse with Vitus 788 tubes – photo credit eBay seller lilo920 – my latest addition.

Méral also pioneered an unusual take on a mixte frame.  This involved sloping and bending the top tube to allow an easier throw over of one’s leg.  Here is one example whose color scheme matches my 1970’s cream colored Meral:

Photo found on Pinterest – I would like to credit this photo to its proper owner.

Velobase.com has a 1984 Meral catalog on its site which is worth perusing.  Quillon’s influence is still visible at this point.  If you have a chance to acquire one of these machines, you’ll be advised to look for a pre-1983 model, which will reflect the builder’s amazing skill and attention to detail.

650B Conversion Misconceptions

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1980 Meral sport touring frame

A while back I received a hostile diatribe in my comment queue about my Meral 650b conversion.  I spammed the comment, but then thought it was potentially illustrative, albeit rude and obnoxious.   The moron’s comment appears at the end of this post, and because it is full of misconceptions and mythologies couched as “expertise”, I’d like to thank him for inspiring this post.

I purchased my 1980 Meral 700c sport touring frame after researching the ideal geometry and clearance requirements for a wheel size conversion. I consulted Sheldon Brown’s 650B conversion guide, as well as resources available from many other cyclists, mechanics, and frame builders. A particularly easy to read guide is available at Rivendell’s site. Since that time, I have done a number of other wheel size conversions, from 650c to 26 inch, and from 700c to 650c.

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Mafac Raid brakes-to supply adequate reach to the 650B rims.

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Before building up the frame I dry mounted many of the components to check for clearance and chain line.

Those of us who have undertaken 650B conversions understand the brake reach, tire clearance and other considerations that must be explored when contemplating whether to convert a bike to 650B.  My spammer, however, believes that one can alter the geometry of a frame by changing the wheel size.  Without a blow torch, that would not be possible.

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After the conversion to 650B, the bike looks beautiful and eats up the miles.

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Wine cork spacer for the rear fender.

The outer diameter of a 38 mm 650B tire is only a bit smaller than that of a 700c x 20 tire.  The effect of the 650B conversion is to give one a chance to ride on wider tires, making the bike more useful and comfortable, and to provide for fender clearance that didn’t exist with the larger wheel size.  And, as I have stated in past posts, you don’t want to convert a frame to a smaller wheel size if your frame has a lot of bottom bracket drop.  Rivendell recommends no more than 70 mm, but you may be able to get away with a bit more drop if you are using shorter cranks.  Many bicycles from the 1970’s on have way too high bottom brackets to begin with, so lowering the bottom bracket a bit will improve the bike’s handling and cause no negative side effects.

My own Meral has very little bottom bracket drop, so the conversion improved the handling, by dropping the bottom bracket height DOWN to 27.5 cm, still very high, and much higher than recommended by some frame builders.  My trail went from 43 mm to 41, and my wheel flop stayed the same at 12.  The world did not stop spinning due to my audacious acts.  What are the factors at work that cause these changes?

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Rake and Trail, drawing courtesy of Dave Moulton.

When you install smaller diameter wheels, there will be a change in the distance from the center of the axle to the ground, thus reducing the distance of the horizontal line between a straight line following the fork/headtube angle, and a vertical line from the wheel axis to the ground.  Smaller wheel diameter = less trail.  More rake also = less trail, which you can determine from the above drawing by imagining the vertical line through the axis, moving forward, reducing the trail line.  Less trail almost always equals less wheel flop, which can provide improved handling for carrying front end loads.  Wheel flop is a function of head angle and trail, so you can alter wheel flop also by changing to a longer or shorter fork, and/or to a fork with less or more rake.  But in a well thought out 650B conversion, there’s no need to worry about changing the fork.

Another misconception is that a 650B conversion causes fork shimmy.  Even though no one seems to know what does cause shimmy, I think we can say for certain that it is not caused by the “wrong combination of rake, trail and head angle.” which of course a 650B conversion does not affect anyway (rake and head angle being impossible to change without changing the fork).  Fortunately, I eliminated the shimmy on my initial build by using different tires – I switched from the ponderous Panasonic Col de la Vie tires to the comfortable, delightful and fast Loup Loup Pass tires from Compass.

Finally, here is the comment which inspired this post, in full and unedited, with misspellings and grammatical errors intact:

“As you state, the frames is well designed and its construction very well crafted; it was mostly likely built by Francis Quillon the head framebuilder at Meral..and he would be proud of it. However..he designed the bike around 700c wheels and would be astonished that you have fitted 650B, thereby upsetting all the correct design features that he had used in the frames constructions ie head angle, front end clearance, fork rake and trail…all those important features that govern how a bike handles..OH! not forgetting the height of the bracket.
Shimmy is often a result of the wrong combination of fork rake, trail and head angle..compounded, without doubt by using the wrong wheel size. So what you have managed to do is to take a delightful frame that was intended for fast road riding ie sportif use, and try to turn it into a type of randonneur…which it was never designed from the box of frame tubes , lugs etc to be.
As for the massive amount of handlebar stem quill that protrudes dangerously out of the fork column, Quillon would be alarmed at the thought ..and the sight it presents. The least you could do would be to buy one of those elegant Stronglight extra long headset lock-nuts that would both add about 30mms of extra grip to the quill while at the same time making the bike look less ridiculous than it does now…
Never mind the chrome hilights, the wonderful deep purple flamboyant paintwork..you have turned the bike into a travesty of what the designer/framebuilder intended and,
in doing so, insulted his skills.
If you really need so much seat pillar projecting from the seat cluster and such a high riding position, I suggest you get a frame that is more appropriate to your inner leg and body length.
Just a footnote…no French builder, large or small would ever let a bike with toeclip overlap leave their workshop or factory.”

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Shockingly tall seatpost?

This diatribe points out how narrow minded some cyclists are –  adhering to the idea that if they do not personally experience something, then it must not exist.  One of the reasons the seat post and stem are tall is because I am using 160mm cranks, which help to eliminate toe overlap.  Shorter cranks means a taller seat post, which in turn means a taller stem.  And yes, this frame had toe overlap with the larger 700c wheels, and it was indeed designed that way – something that happens when small and even medium sized frames are built around 700c wheels.  Whether the builder considered this a necessary compromise to please a particular customer, we will never know.  Most disturbing about this rant is the ridiculous concept that style trumps comfort when setting up a bike for a particular rider.  Many riders know that taller stems mean more hours of comfortable riding.

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NItto Technomic stem, sanded to French size, a la Sheldon Brown, Shimano 600 French headset.

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A travesty?

Apparently, the original Shimano 600 French headset is an absolute eyesore, when paired to the tall Nitto stem.

So hideous is the bike that it is now a “travesty”.  Well, me and my travesty will see you out on the road.  Happy riding!