A 1972 Mercian

2972 Mercian

I recently purchased this Mercian on eBay.  The seller described it as a 1960’s model, but with its Shimano dropouts, I suspected it was actually made a bit later.

1972 Mercian

The bottom bracket shell seems to indicate this is a 1972 model.  A name appears to be etched above the serial number, but I can’t quite make it out.  Perhaps this was the owner’s name.  Having looked through the available Mercian catalogs on-line, and after taking frame measurements, I still don’t quite know what model this is.

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However, given that it has decent length chain stays (44mm), and single eyelets front and rear, it is possible that this is the Campionissimo or Olympic model, off the shelf frames designed for light touring and randonneuring, but with no customizing available except choosing the color.

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The lugs are ornate, and unusually shaped, although not a great deal of time was spent filing them.  The frame is equipped with pump pegs and a full set of cable stops.  The pump pegs are mounted slightly off center below the top tube, to prevent interference with the cable stops also mounted slightly off center on the opposite side.

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I measured the frame and took some preliminary angle readings.  It is a 49 cm x 51 cm frame (or, speaking British, a 20 inch frame – which the company measures center to top).  The angles appear fairly steep, at about 74 degrees for both the head tube and seat tube.  Of course, there is a margin of error using this method, and once the bike is built I will re-measure the angles using a level to correct for errors.  I also checked brake reach using 700c wheels (I think the frame was built for 27 inch wheels).  It looks like I will need about 65 mm of brake reach to use 700c wheels with this frame – that is definitely doable.

However, the biggest challenge will be determining whether the paint damage and oxidation to the top tube will mean having to re-paint the frame, something I am loathe to do.  If the paint damage is just at the surface level, and there’s no rust underneath, I’d like to preserve the beautiful patina of this nice Reynolds 531 hand built frame.

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Thankfully, it was a rainy, stormy day today, not suited for riding.  A perfect shop day.  I got out my various cleaning products and began to experiment on the back side of the fork legs, so that if I did something irretrievably bad, it would not be so visible.  As it turned out, the most effective product was an automotive paint cleaning compound.  Applied vigorously, and polished vigorously afterwards, this product was best at removing the years of neglect.  I was worried about taking off too much paint however, and I only gently cleaned the Mercian logos.   I definitely did not want to damage these as they were all in great condition.  The photos above show the frame after several hours of cleaning and polishing – there is a definite improvement!  That gave me the impetus to start working on the top tube.  I figured that no matter how hard I rubbed, I couldn’t make it worse than it already was.  I really wanted to see what the damage looked like underneath the oxidized paint.

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The good news is that underneath the oxidation was nice silver-colored steel, with no rust visible at all.  The bad news is that the top tube looks pretty funky, still.  I will probably clean it up a bit more and then apply some clear paint to protect the exposed areas.  After more cleaning, I will also apply many coats of wax to the entire frame, just to make sure that it remains protected in the elements.  You’ll note from the above photo that I also removed the California bike license tag.  While I usually keep these kinds of artifacts intact, this one really detracted from its appearance.  Underneath was the original frame color – a very vibrant red.  Well, now the bike is a very cool orange color!

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It’s now time to start thinking about the components.  Since the frame has such a vintage look, I think it would be best to build it up with period components.  Fortunately, the old Mercian catalogs will provide a lot of information about how these machines were typically configured.  I have these GB 88 brakes which would be from the period, and which have just the right amount of brake reach.  My crankset collection includes two Stronglight candidates.  The crankset at the left is a Spidel/Stronglight set from the 80’s – meant to be a copy of a Campy Super Record Crankset, and the one at the right is a 1970’s model with the star shaped spider that I love.  I will probably go with the more vintage look.  The frameset came shipped with a TDC headset, probably orginal, and a Sugino bottom bracket, which may or may not be original.  By this time, Shimano and other Japanese components were beginning to be considered on par with the best French, British and Italian component makers of the time.

Dura Ace high flange hub

I have been wanting to find the right home for this beautiful Dura Ace high flange front hub with its smooth as butter cups and cones.  It is laced to a 700c Araya rim.  I might decide to use an unusual rear hub, such as a 2 x 6 Sachs-Fitchel hub, or even a Sturmey Archer, in keeping with its British heritage.  That is part of the fun – envisioning the many interesting ways this frame can be configured.  I look forward to riding it and getting this great old frame back out on the road.

Goodbye, Little ALAN

1980's ALAN Cyclocross

I have enjoyed riding around on this tiny ALAN cyclocross bike.  I originally purchased it several years ago for a family member who is about 5′ tall on a good day.  She had been riding a small framed newer Trek with 700c wheels, and while the Trek has nice components, the geometry is pretty awful.  But, many shorter riders have never experienced anything different, because the cycling industry has not met their needs.

Enter the ALAN.  It was designed around 24 ” wheels, with a 48 x 48 cm frame.  When I spotted it on eBay it looked like this:

alan

Those are 170 mm Dura Ace cranks – on a bike with a 24 cm bottom bracket height.  Needless to say, there is no way that you would pedal through corners on this configuration.  So, I began the process of modifying the bike,  and at first I tried this configuration:

I changed out the crankset for a single 152 mm 52T vintage crank.  Unfortunately, this just did not provide the right gearing for the bike.  So, I reconsidered the whole build.  The deep drop Cinelli bars made no sense for a small rider with short arms.  The downtube shifters were also a bit of a reach.  That made me think that a city-type build might be best for this bike.  So, I came up with this set-up using a double 152 mm 50/39 Sugino crankset.  I replaced the rear Dura Ace derailleur with a Shimano Deore XT long cage, but kept the Dura Ace front derailleur, Dura Ace headset, and Dura Ace bottom bracket.  I used some vintage upright bars with a Shimano 7 speed index system.

ALAN in city mode

And this is how I rode around on this bike for the last 2 years (test riding is very time-consuming).  Finally though, my thoroughly enjoyable test riding has come to an end.  So, I needed to really rethink how the new rider would use this bike, as well as how her small size would effect the choices I made.  Since she is used to a road bike configuration, I decided to replace the city bars and shifters with a narrow SR Randonneur bar, bar end shifters (for an easy reach), and these beautiful Modelo drilled levers, which have very small hoods and a short reach to the levers.

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I kept the rest of the bike pretty much the same – here are some photos of its features:

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Dura Ace calipers

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ALAN logo

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Beautiful engraving on the ALAN head lugs, Dura Ace headset

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Shimano Deore XT rear derailleur

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American Classic 25mm seatpost

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Sugino 50/39 crankset with 152 mm arms

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Dura Ace front derailleur

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Shimano 600 tri-color front and rear hubs on Mavic 24″ Open 4 CD rims

If you haven’t ridden an ALAN before, you are in for a treat.  The frame is very comfortable, and hill climbing is a breeze.  The aluminum tubes are screwed and glued into beautiful stainless steel lugs.  This little bike weighs in at 19 lbs!  I used this bike often for my daily Pdx commutes – what a joy.  The tiny wheels make for quick acceleration.  It has been one of the best city bikes I have ridden.

There were some challenges in setting up the bike.  The very short chainstays mean that it is not possible to select certain gearing configurations – namely the biggest ring on the biggest cog and vice versa.  But that is a normal limitation on many bikes.  Also, while I agree with most of the frame geometry decisions on this bike, I am puzzled by the amount of bottom bracket drop selected.  It would have been easy to build the bike with less drop, and that would make it more feasible to use a longer crankset without worrying about pedal strikes while cornering.

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Here is the bike now, ready for its transport to Central Oregon where I hope it will be well-loved and well-ridden.  The seat post and stem height are still set up for my size, showing how small this bike really is, given that I am 5’4″.  I’ll be test-riding it for a few more weeks to make sure everything is just right, and then it will be time to say good-bye to this wonderful machine.  It is a rare bike, and a great testament to the ALAN company’s frame building skills.  Thank you for building this little bike – it is a treasure.

1980's ALAN Cyclocross

 

1977 Jack Taylor 650b Tandem

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This is an unrestored Jack Taylor Touring Tandem, built for 650b wheels.  I had it shipped from England several years ago, but haven’t started work on it yet.

Even in its present state, it’s quite a pretty bike.  The frame color is silver, but with plenty of bright highlights that include red, yellow, green, blue and white.

The frame is built with Reynolds 531 tubing, and is fillet brazed.  It features a sloping top tube, giving 23″ and 21″ seat tube lengths for the front and rear positions.  Components include Maxi-car hubs, Campagnolo shifters and derailleurs, Weinmann 650b rims, Taylor Bros hammered fenders, front and rear constructeur racks, Mafac cantilever brakes, plus a front Maxi-car drum brake.

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Double front brakes – cantilevers + drum; Mafac levers and hoods in great shape.

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Jack Taylor transfers in really nice condition

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Smooth brazing and a U.K. touring club sticker

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Simple cable stop,, elegantly brazed seat stays

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Reynolds transfers in great shape

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Pin striping is still in really nice shape

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Maxi Car hubs, Campagnolo dropouts – with SN 7183

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TA crankset – there are two cranksets and each has at least one chain ring mounted on each side

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A type of presta valve I hadn’t seen before – there’s nothing under this cap – just an open valve – but I popped my presta fitting on anyway and pumped air into the tube.

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TA triple crankset with 50/40/28 rings

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Eccentric bottom bracket plus internal routing for the dynamo wiring

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Redundant chainring on the drive side front crank

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Campagnolo front derailleur

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Very cool Zefal pump

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Mafac cantilevers

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Campagnolo Rally rear derailleur, with Suntour Perfect 14/24 freewheel

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Color matched Milremo stem, Stronglight headset

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Dynamo and wiring

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Brooks saddles – a B-72 in the back and a B-17 in front

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Some pitting in the top tube’s stoker section.

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Fork blades feature brazeons for the drum cable routing.

One of the things that surprised me about this bike was how similar it is in many ways to my 1973 Jack Taylor.  That bike is is also fillet brazed, and sports the exact same lighting system and rack design as this tandem.  In fact, its rear reflector is also broken, just like this.

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Another broken reflector

However, this reflector got broken in the shipping process.  One thing that I did was to have the bike shipped intact from England.  It boarded the Rio Mediera in Southampton, but was detained when it reached port in New York as suspected contraband.  The large container, built by Sheffpack, bore a suspicious resemblance to an arms shipment, and so it had to be x-rayed before it could continue its journey to the Port of Portland.  Consequently, the bike spent many weeks inside its shipping container, before it was finally literally broken open by port workers using hammers and tire irons.

However, it is safe and sound now, and with the fall and winter months looming ahead, this might be the perfect project to occupy the colder and wetter days ahead.