Sachs Maillard 6 Speed Freewheel

I removed this very nice early 1980’s Sachs Maillard 6 speed freewheel from the Méral Randonneuse I am currently restoring.  Since the bike is already in great condition, probably the better word is “servicing” – there isn’t much restoration involved for this Méral, being very well preserved already.

Meral Randonneuse – early 1980’s

Sachs Maillard 6 speed freewheel

This freewheel looked sparkly after just a tiny bit of cleaning.  It spins sweetly, with that pleasant sound that some vintage freewheels emit, like a Suntour or a Regina. The freewheel is well engineered, and is lightweight.

Notched tooth pattern

As I was cleaning and lubricating this freewheel, with its useful 13-28 cogs, I noticed these interesting notches on the cog teeth.  That made me wonder if this was a freewheel designed for indexing, and perhaps added later to the bike.  But that didn’t make sense, as the Méral is equipped with friction Simplex downtube shifters, which were clearly original to the bike.

So, I did a bit of research to find out what model this was, as well as to determine the timeline involving the Maillard and Sachs companies, wondering when they had merged.  According to Velobase and other sources, Maillard was absorbed into Sachs in 1980.  By 1989 the Maillard name was no longer used.  Sachs did indeed develop an indexing compatible freewheel, which supposedly can index with any system.  This was the ARIS model which stands for Advanced Rider Indexed System.  It appears the Aris line was developed in the late 1980s’, using their proprietary “Rapid Grip and Shift” tooth design.  So, why does early 1980’s this freewheel’s teeth have these notches?  Is it an early indexing model, or is it an idea that Maillard had developed before indexing was standard?  As far as I can tell, these notches in the cog teeth were present in early 1980’s models.  Velobase.com has several Sachs Maillard freewheels from this era, all of which have the notches on the freewheel cog. Reader insight is welcome!

The freewheel takes a standard splined tool, which can be had from Park Tools or other suppliers.  That was a pleasant surprise.  And, I won’t be needing to overhaul this freewheel.  With a little bit of lubrication – a light oil at first, and then heavier automotive oil – this freewheel will probably last another 35 years or more, and we’ll see how these notched teeth work out on the road.

The Case of the Mysterious Mark

1941 Goeland fork

There is usually some sleuthing involved when it comes to restoring vintage bicycles.  While that is definitely one of the satisfying elements of the restoration process, there also can be dead ends leading to unsolvable mysteries.  The 1941 Goeland fork depicted above has an interesting hand drawn signature on the steerer tube.  I haven’t been able to really isolate the letters, except for the “e” and the “g” at the end of the scribe.  This kind of mark is unusual.  I have seen stamped marks on frames, forks and components, such as the builder’s marks on a 1929 Griffon that I restored a while back, shown below.

Builder’s mark on 1929 Griffon.

The little bug-like mark is, I believe, the builder’s mark, and the “9” is a mark that was on each of the components of this 1929 Griffon, which I took to be a date code.

1941 French freewheel with engraving.

The 1941 Goeland’s freewheel also has a mark that I can’t quite make out.  The freewheel has no other manufacturer’s marks or codes, just this elegant engraving on the cover plate, unlike the 1947 freewheel (from my 1947 Camille Daudon) show below, which has marks, plus a strange engraved signature on the back side of the freewheel, but no indication of the manufacturer.

Engraving at the bottom.

Or, should it go this way?

Deciphering these marks can be challenging.  Even standard marks can be hard to make out.  While I was working the wheelset of the 1941 Goeland, I needed to remove a broken nipple and rusted spoke.  Even though there is a clear manufacturer’s mark on the nipple, I still can’t make it out.

And that’s after enlisting my little magnifying glass – a relic from my parent’s gem collecting days.

The 1941 Goeland seems to be bursting with mysterious signatures.  The above photo is the bike’s hand-made spoke protector.  It has a beautifully engraved mark, shown above.  With time, and a little more patience, and perhaps some help from technology and readers of this blog, I hope to solve these mysteries.

UPDATE 4/26/17:

Reader Bruno (see comments below) has supplied the following information:  The spoke protector is a “Le Pratique”, made by Lefol, and the Daudon freewheel is a J Moyne with an unusual hand drawn engraving.  Here’s a vintage Moyne advert for reference:

 

Quando/Quanta Hubs Long Term Update

Quando/Quanta hubs

Last week, while getting ready to climb a steep section of my route home, I vigorously shifted into my lowest gear while riding my 1987 Panasonic MC 7500 winter bike.  That resulted in my chain over-shifting and falling into the spokes.  Uh oh!  It took about 15 minutes for me to dislodge the chain and ride home, after turning the bike upside down for diagnosis and repair.  I had to remove my Paul’s chain keeper in order move the chain, as it had gotten wedged between the chain keeper and chain ring.  Still, I wasn’t worried because I stopped the bike the minute this occurred, and didn’t expect that I had done much damage.

I had built this wheelset about a year and a half ago using Quando cartridge bearing hubs, laced to SunRims CR18 rims. For the few weeks preceding this mishap, I had been hearing a clunking noise in the rear of the bike, occurring while pedaling and coasting, but louder when riding at speed.  It took a while for me to clue in to what the noise might mean.  At first, I thought it was the saddle rails or seat post, because I only heard it when working hard at accelerating. But then I began hearing it while coasting.  Then I thought it was the replacement freewheel I was using – perhaps the freewheel cover plate was coming loose and the body was clunking around.  Bicycle noises can be maddening to diagnose!

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Spoke damage.

When I finally had time to get the bike into the shop stand, I was saddened to see that the chain had damaged all the drive side spokes in my little mishap.  Doh!  Good thing I checked.  So, I proceeded to disassemble the wheel, all the while wondering whether I had the right length replacement spokes (that’s why you always buy extras…), and questioning whether I was up to a wheel building experience on this nice sunny afternoon.

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Once I had the spokes out, which I removed very slowly and methodically (spokes under tension are dangerous projectiles), I examined the hub body.  It looked pretty good.  Okay, let’s build the wheel again with some new spokes.  Fortunately, I had 9 spokes on hand of the exact length needed.  In a sort of thoughtless way I began turning the hub axle, perhaps in an attempt to delay the inevitable.  That’s when I heard a strange grinding/clicking sound.  I held the hub close to my ears to listen further.  Finally, the sound stopped, but was replaced by a very tight spot when turning the axle of the hub.  Very tight.  Not normal!  The source of the clunking was now illuminated.  But, what to do?

I could attempt to diagnose the cartridge bearings, or I could try to find the right rear hub with 126mm rear spacing (mission impossible?).  The latter turned out to be the best course of action.  Velo Orange sells a 126mm rear hub with freewheel threads and 36 holes – just what I needed.  Mission accomplished.

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Meanwhile, I removed the dust covers on the Quando hubs.  Perhaps with this winter’s especially rainy and muddy rides, bad stuff had made its way into the cartridge bearings and could be simply cleaned out.

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No such luck.  The bearing grease (which has been removed in the above photos), was pristine.  Undaunted, I decided to clean the bearings and re-grease them, to see if by some chance that would change the hub’s tight spot (which was illogical of course).

The bearings on these Quando hubs are either bad, or not properly adjusted, or the races and cups in the hubs are damaged.  Cartridge bearings do not work in the same way as cup and cone style bearings.  The latter’s adjustment is achieved by the correct position of the cone against the cup, something most experienced mechanics can do easily.

Cartridge bearings are engineered differently.  The preload adjustment is done by the factory when the bearings are pressed into the hub.  If it is wrong, correcting it can be a problem.  A cartridge bearing hub’s races can also be damaged by improper installation (or removal).

While it may be possible to have these hubs diagnosed and repaired by a mechanic with the right equipment, the cost to do so is not justified here (throwaway technology strikes again).  Now, I will try to look forward to rebuilding the rear wheel with my new VO hub, when it arrives.  The front hub spins just fine and has no issues, for now.  But, given this experience, I will plan to monitor it in the future.