A 1953 Follis 650b

P1000976 P1000985

Here is a very pretty 1953 Follis Mixte featuring Nervex lugs, Fratelli Brivio hubs, Mavic 650b rims, a Simplex Juy rear derailleur with 4 speed freewheel, and a number of other nice features.

2016-05-17 003 2016-05-17 006

Follis was another highly regarded French builder, founded by Joseph Follis in Italy in the early 1900’s. In the 1920’s, the company established its headquarters in Lyon after Mussolini took power. During and after WWII, the Follis company expanded and began building all kinds of bicycles, varying in purpose and price range, many of which were re-branded by other marques.

2016-05-17 030

Bonjour, Nicole.

This Follis was owned by Nicole Montbarbon, who resided in Bourg, Ain, France. A clearly visible owner’s name tag was a requirement for all French bicycles during this era.  Nicole took good care of her machine.  Even though the finish is very scratched, the bike appears completely intact and all original, possibly even down to the Michelin 650b 44 mm tires, color matched to the white Sufficit grips and rubber block pedals.

P1000954

Mavic alloy rims.

2016-05-17 011

White rubber block pedals

P1000953

Michelin 650B 44 mm tires – heavily cracked sidewalls means they are not safe to ride and should be replaced.

P1000966

Follis branded Jeay style brakes, nickel plated.

These Follis Jeay-style brakes are a bit nicer design than others I have seen. The inner plate, which pulls up on the caliper arms when the brakes are engaged, has a groove for each arm to travel on, so they stay in adjustment a bit better.

P1000952

F.B. – Fratelli Brivio hubs.

P1000963

Nervar crankset

Fratelli Brivio hubs are a nice touch, though the finish is now gone.  F.B. was an Italian component maker who first built hubs for Campagnolo, among others, as well as under their own name.  Nervar cranksets are not as highly sought after as Stronglight and T.A., but can be equally nice.  This one’s finish is pretty bad off, and it probably wouldn’t be worth it to re-chrome it.  Instead, the patina adds to its vintage appeal.

P1000967

Minimal brazing for the top tube/seat tube attachment. Through the frame cable routing for the rear brake.

P1000970

Lined lugs.

P1000960

Brass barrel adjuster for the rear brake.

I have been amazed at the number of different ways a mixte frame can be configured. In this case, the twin sloping top tubes are hand bent at the seat tube attachment, where they are minimally brazed, before travelling back to the rear dropouts. The frame includes pump pegs, double eyelets front, single eyelets rear, and braze-ons for the shifter and dynamo.  However, this particular frame was not built with the highest quality workmanship.  Although the Nervex lugs are fancy, the drop outs are stamped, not forged, and the finish work on the ends is just so-so.  Even so, a cursory examination of the tubes revealed absolutely no dings or dents, just a lot of scratches and lost paint.

P1000956 2016-05-17 007 2016-05-17 013

The lighting system looks intact, except for some broken wiring.  The lamps and dynamo are branded SELF.  The lenses and reflectors are not cracked and have a fun art-deco look to them.  Note the yellow front bulb.

2016-05-17 016

Simplex Juy Bell Crank derailleur

2016-05-17 015

Rigid chain guard

2016-05-17 024

Simplex shifter mounted to frame braze-on.

The Simplex rear derailleur is frame mounted.  This model uses a “bell crank” to move the cage. I haven’t worked on this model before, but fortunately catalog scans are available from Disraeli Gears.

Simplex 05-filtered

This derailleur has open pulleys at the back of the cage, allowing you to remove the chain from the derailleur without breaking it, a helpful feature. The chain is a Sedis model Yellorex, which also appears to be original to the bike.

2016-05-17 022

Luna Model 122B leather saddle.

2016-05-17 019

Matching leather tool cases.

2016-05-17 018

Brass wingnuts, branded “L.P.”

I originally acquired this bike as a “donor” – to give me some needed parts for other projects I am working on.  However, given its completeness and classic beauty, I may change my mind and restore it.  Perhaps that would please Nicole, wherever she may be.  Nous verrons!

Quando/Quanta Hubs Long Term Update

Quando/Quanta hubs

Last week, while getting ready to climb a steep section of my route home, I vigorously shifted into my lowest gear while riding my 1987 Panasonic MC 7500 winter bike.  That resulted in my chain over-shifting and falling into the spokes.  Uh oh!  It took about 15 minutes for me to dislodge the chain and ride home, after turning the bike upside down for diagnosis and repair.  I had to remove my Paul’s chain keeper in order move the chain, as it had gotten wedged between the chain keeper and chain ring.  Still, I wasn’t worried because I stopped the bike the minute this occurred, and didn’t expect that I had done much damage.

I had built this wheelset about a year and a half ago using Quando cartridge bearing hubs, laced to SunRims CR18 rims. For the few weeks preceding this mishap, I had been hearing a clunking noise in the rear of the bike, occurring while pedaling and coasting, but louder when riding at speed.  It took a while for me to clue in to what the noise might mean.  At first, I thought it was the saddle rails or seat post, because I only heard it when working hard at accelerating. But then I began hearing it while coasting.  Then I thought it was the replacement freewheel I was using – perhaps the freewheel cover plate was coming loose and the body was clunking around.  Bicycle noises can be maddening to diagnose!

2016-04-20 002

Spoke damage.

When I finally had time to get the bike into the shop stand, I was saddened to see that the chain had damaged all the drive side spokes in my little mishap.  Doh!  Good thing I checked.  So, I proceeded to disassemble the wheel, all the while wondering whether I had the right length replacement spokes (that’s why you always buy extras…), and questioning whether I was up to a wheel building experience on this nice sunny afternoon.

2016-04-20 006 2016-04-20 009

Once I had the spokes out, which I removed very slowly and methodically (spokes under tension are dangerous projectiles), I examined the hub body.  It looked pretty good.  Okay, let’s build the wheel again with some new spokes.  Fortunately, I had 9 spokes on hand of the exact length needed.  In a sort of thoughtless way I began turning the hub axle, perhaps in an attempt to delay the inevitable.  That’s when I heard a strange grinding/clicking sound.  I held the hub close to my ears to listen further.  Finally, the sound stopped, but was replaced by a very tight spot when turning the axle of the hub.  Very tight.  Not normal!  The source of the clunking was now illuminated.  But, what to do?

I could attempt to diagnose the cartridge bearings, or I could try to find the right rear hub with 126mm rear spacing (mission impossible?).  The latter turned out to be the best course of action.  Velo Orange sells a 126mm rear hub with freewheel threads and 36 holes – just what I needed.  Mission accomplished.

2016-04-20 010

Meanwhile, I removed the dust covers on the Quando hubs.  Perhaps with this winter’s especially rainy and muddy rides, bad stuff had made its way into the cartridge bearings and could be simply cleaned out.

2016-04-20 012

No such luck.  The bearing grease (which has been removed in the above photos), was pristine.  Undaunted, I decided to clean the bearings and re-grease them, to see if by some chance that would change the hub’s tight spot (which was illogical of course).

The bearings on these Quando hubs are either bad, or not properly adjusted, or the races and cups in the hubs are damaged.  Cartridge bearings do not work in the same way as cup and cone style bearings.  The latter’s adjustment is achieved by the correct position of the cone against the cup, something most experienced mechanics can do easily.

Cartridge bearings are engineered differently.  The preload adjustment is done by the factory when the bearings are pressed into the hub.  If it is wrong, correcting it can be a problem.  A cartridge bearing hub’s races can also be damaged by improper installation (or removal).

While it may be possible to have these hubs diagnosed and repaired by a mechanic with the right equipment, the cost to do so is not justified here (throwaway technology strikes again).  Now, I will try to look forward to rebuilding the rear wheel with my new VO hub, when it arrives.  The front hub spins just fine and has no issues, for now.  But, given this experience, I will plan to monitor it in the future.

It’s Not Me, It’s the Bike

1990

These are the words I say to myself when I am riding especially fast.  Or especially slowly, as of late.

This winter I have been using my Panasonic MC 7500 winter bike as my primary commuter, which is a change from past winters, partly driven by this winter’s wet and colder conditions which heralded the onset of a typically Portland rainy season last November.  Very recent winters have been gloriously warm and dry, so my choice of commuting vehicles was vastly expanded and even included scooter rides in the dead of December.  But, not this winter.  Portland is back to typical seasonal weather which can include anything from 35 degrees and raining hard, to light sprinkles in the lower 50’s (like today), and the occasional freezing rain and snow.  The short days also come with twilight seeming to descend in apocalyptic fashion in the middle of the afternoon.

1987catMountainCat7500Page18

This bike was actually quite the machine in its day – the top of the line Mountain Bike in Panasonic’s line up in 1987.  It is built with Tange Prestige Cro-Mo double butted tubes, with forged drop outs and chromed chain stays.  The geometry on the smaller frame that I am riding features a slack 70 degree head tube combined with minimal fork rake, which would normally make it less than ideal for commuting, but its long wheelbase (107 cm) makes up for the higher than ideal wheel flop.  Consequently, I can usually avoid putting my foot down as I approach red lights and four way stops.

I bought this Panasonic as a frame and fork, then built it into a city commuter.  It went through various iterations, and now is set up for maximum comfort and utility.

062 1989

I was using a Shimano grip shifter and a 6 speed cassette, but after a black ice crash in 2012, the shifter broke apart (because it is made of plastic), so I splurged on a $7 no name friction shifter, made of good old steel.  That meant that I could install a 7 speed freewheel, and increase the bike’s gear range a bit.

003 - Copy

I had been using these UNO city bars, pictured above, but the shape and width did not agree with my anatomy, so I swapped them out for a vintage steel Northroad bar.  This bar is a great improvement in comfort, being narrower and putting my hands and shoulders in a much more neutral position, and increases the bike’s un-coolness factor by a few thousand degrees.

2016-01-23 001

Steel Northroad bars

2016-01-23 005 2016-01-23 014

Further agitating bike snobs in Pdx, the Panasonic is sporting a duct tape rear fender repair job, and a ghastly kickstand.

The kickstand is a convenient accessory, and this design is useful for any bike where mounting in back of the bottom bracket is not an option (in this case due to the U-brakes residing there).  The stand is adjustable to any wheel size, and keeps the bike secure, even when I have my bags loaded up with groceries.

2016-01-23 012

I like using these Jandd Hurricane bags, which are aptly named and can handle just about any kind of weather.  Their vibrant colors augment my winter bike’s 1980’s color scheme, and add a lot to its visibility.  If you haven’t used Jandd bags, you are missing out on the ultimate in practicality and quality.  I have a set of Jandd panniers that are 30 years old, and still look new.

2016-01-23 009 2016-01-23 011

The Panasonic MC 7500 is a bike that enthusiasts have embraced, but the frame does have its downsides – one of them being that on some builds, holes drilled in the seat stays (necessary to allow heat to escape while brazing), were actually drilled very close to the seat stay attachment.  Fortunately, on my frame, the holes have been drilled near the dropouts.  Unfortunately, the seat stay holes have caused a stress riser to appear on this cyclist’s bike.

2016-01-23 006

Paul’s chain keeper for my 1×7 drive train, with vintage Peugeot branded crankset.

2016-01-23 020

Specialized Nimbus Tires. Never a flat in six years, and the exact opposite of supple side walls.

2016-01-23 007

Possible stress crack

2016-01-23 024

After sanding to remove the paint, no stress crack visible.

On my own frame, I had concerns about the paint cracks which had developed near to the U-Brake braze-ons on the chain stays.  Whenever you heat the tubes to braze, there is a danger of overheating and weakening them. Since the frame was already cosmetically challenged, I had no qualms about taking my emery cloth and sandpaper to this area to see what lay beneath the cracked paint.  Fortunately, nothing at all.  But now I can monitor this area.  I will paint it with Testor’s clear paint so that I can watch for any future changes.

2016-01-23 019

SunRims on the wheelset I built for this bike – holding up okay but the sidewalls have been scored by my too hard brake pads.

2016-01-23 028

Offending hard pad on the U Brake – showing no wear which is a bad sign. Meaning that my rims have suffered instead.

2016-01-23 029

Repair job on the broken fender attachment.

2016-01-23 031

Repaired fender bracket.

While I had the bike in the shop stand, I decided to do a full tune-up.  I washed the wheels (a new wheelset which I built last year, and which are working well), picked rim material out of the brake pads, sanded the rear ones, replaced the too hard original Tektro pads which had messed up my new rims, and cleaned and lubricated the SunTour freewheel (more on that, below).  I repaired the broken fender attachment by rummaging through the parts bin to find a reasonable facsimile with which to repair the broken bracket.  I drilled a new hole through the center of the fender, and installed the new bracket.  Hopefully, it will survive and thrive.

2016-01-23 036

New front Kool Stop pads – replacing the original Tektros which badly scored my new rims.

2016-01-23 032

But now, to my chagrin, my newly cleaned and lubricated 7 speed Suntour freewheel is making very odd grinding and clunking sounds.  I have always loved Suntour freewheels, and have never had one fail on me.  After doing some research, Sheldon Brown (RIP) came to the rescue.  He described a situation similar to mine, where my newly lubricated freewheel began sounding clunky under load, and noisy while freewheeling.  I believe the problem may be a loose cover plate.  Meanwhile, I have a fun old Atom 5 speed freewheel from the 1970’s with English threads which I am going to install while I troubleshoot the beloved Suntour. The higher geared old Atom freewheel should make me ride even more slowly.  But, as I said before, it’s not me, it’s the bike.

2016-01-24 003

28 lb machine ready to hit the road.