1950 Huret Competition Rear Derailleur

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This Huret Competition rear derailleur was equipped on the Mercier Meca Dural bicycle I have been restoring.  When I removed the derailleur from the frame, I wondered whether it was original to the bike.  And, I really didn’t like it – with it’s rigid connecting arm and weird large upper opening which is supposed to connect to the space above the frame’s vertical drop outs.  Perhaps I am a Simplex snob.

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This plunger/pull-chain derailleur is similar to the Simplex TDF and Simplex Juy derailleurs of this era.  But there is an important difference:  there is no upper pivot on the derailleur arm, so it cannot move under chain tension.  During this era, Simplex offered this extra feature on its plunger/pull-chain derailleurs, and I have enjoyed restoring a number of fine Simplex derailleurs from the early 1950’s which work well out on the road.  Instead, this Huret derailleur mounts with a rigid arm extending from the chainstay.  But because this Mercier Meca Dural has vertical dropouts, is the derailleur in the correct position?  The Daniel Rebour drawing shown above shows this derailleur mounted on a frame with semi-horizontal dropouts.  The position of the upper pulley in Rebour’s drawing, allows for more chain wrap, as opposed to my project, with its vertical dropouts pushing the derailleur down, with less engagement of the freewheel cogs.

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Even so, I decided to overhaul the derailleur and keep my misgivings at bay.  The pulleys have ball bearings – a really nice feature – which I overhauled by removing the pulleys from the cage, and cleaning and lubricating them. Each pulley has a set of cones under which the ball bearings reside, which can be tightened or loosened.  I decided to leave the cone adjustment as found, but I did note that one pulley’s cones were quite a bit looser than the other’s.

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I also cleaned and lubricated the pull chain – removing it completely from the derailleur and, cleaning and greasing it,  then re-threading it.  The re-threading is a little challenging – it takes patience to get the threads to re-engage.

One of the challenges with these types of derailleurs is to get the pulley cage in the correct position.  Simplex even offered a drawing in its owner’s manuals to help cyclists install these derailleurs correctly.  Generally speaking, the derailleur should be installed so that the monikers appear upright and/or readable, as shown below:

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I’m not enamored with this derailleur, but after researching its origins, I believe it may be original to the bike.  Even so, I may decide to replace it with a nicer Simplex model from this same era.  First, I’ll test this derailleur to see how it performs.

 

Clear Coating a Vintage Steel Fork, Part II

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I have now clear coated the vintage steel fork which was part of the 1940s/50s Mercier Meca Dural I have been working on for the past year.  The bicycle was mostly original, with its beautiful aluminum frame in fantastic condition.  Unfortunately, the fork was terribly pitted, made worse by the application of an amateur spray paint job.

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This Mercier Meca Dural bicycle was built in the late 40’s or early 50’s.  The main tubes are made from “duralumin” – the same stuff blimps were made from. The forks on these bicycles were always steel, and in this case the fork had probably been originally painted gray or was chromed, to match the color of the unpainted aluminum on the main tubes.  Because the main tubes cannot rust, there was no need to paint them.

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But, the original fork was compromised – it was pitted with corrosion and rust. I needed to decide how to restore it or replace it.  After many hours of paint removal, sanding, and polishing, the fork looks much better. I became concerned about removing too much material from the fork blades, so I finally tossed in the towel.   On the bright side (pun intended), I guess you might say this fork has patina in spades.  I ended up deciding that I wanted to clear coat the fork (for now) rather than chroming it or sending it out for a professional paint job.  That would enable me to continue restoring the bicycle, which I am anxious to complete.

I decided to use Proctaclear by Everbrite for the paint, and MAAS metal polish for the final finish work prior to painting.  Both products worked very well.

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The steps I used, after removing the original paint and then sanding with finer and finer sandpaper to create a smooth surface are as follows:

  1. I polished the fork blades and crown with MAAS metal polish – this took hours!  However, I really like this polish and will continue using it for steel parts.  It’s not as good as NevrDull on aluminum fenders, but can make even funky metal parts look very nice.
  2. After polishing, I cleaned the fork blades with alcohol and a soft cloth – I didn’t have to use an acid neutralizing baking soda bath, because as advised by the Protectaclear instructions, MAAS polish does not contain acid.  However, some restorers do this process anyway, regardless of the polish used.
  3. I did a final wipe down on the fork blades with a tack cloth – to remove any debris from the surface.
  4. I cleaned the paint brushes and prepared my work area so that I could avoid fouling the brushes on an unclean surface.  I put the fork upright in my work stand so that the paint would flow downward. My paint brushes were new, so I only needed to wash them in warm water to remove their protective coating – however, see below.
  5. I poured a tiny bit of Proctectaclear into a clean glass jar – this stuff goes a long ways.  The small container I purchased could probably cover 2 bicycles in full.2016-11-15-007
  6. I painted the fork blades with smooth, even strokes.  The paint went on easily, and as the instructions advise, the paint will naturally smooth itself out on the surface so that you won’t see any brush marks.  This was an accurate description, and the painting itself took no time at all.  However…see below!
  7. As I was painting, tiny surface anomalies began to appear in the painted surface.  At first I thought the paint was reacting to something on the fork blades, but then I realized that my paint brush was depositing little particles onto the blades.  The new brushes still had some leftover protective glue which I thought I had washed off.  I then stopped painting, cleaned the brush extensively, then wiped the brush with tack cloth, and that solved the problem. I had to carefully remove the tiny particles with my fingernail (gloved) and then smooth the paint out again.
  8. After a couple of hours, I applied a 2nd coat, as provided for in the instructions.
  9. The paint cures hard in 4 – 5 days.  It is very soft prior to this, and even scuffed a bit when I laid the fork down on a wood surface about 24 hours after the final paint coat.

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The painted fork looks pretty much exactly like the raw steel fork. It really is a clear coat. I will know soon just how robust the paint is, but for now I am excited to begin building up the frame and completing the restoration.

The whole process to restore this fork took well over 25 hours.  Rather than following the typical 80/20 rule for paint jobs (80% preparation time, 20% painting time), this job was more like 99%/1%.  The painting portion of the work was almost a let down, because it was really so easy compared to all the other work involved in preparing the fork.  I’ll plan to do a long-term update once the Mercier Meca Dural is restored and back out on the road.

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Unrestored 1940s/50s Mercier Mecal Dural

 

650B Conversion Misconceptions

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1980 Meral sport touring frame

A while back I received a hostile diatribe in my comment queue about my Meral 650b conversion.  I spammed the comment, but then thought it was potentially illustrative, albeit rude and obnoxious.   The moron’s comment appears at the end of this post, and because it is full of misconceptions and mythologies couched as “expertise”, I’d like to thank him for inspiring this post.

I purchased my 1980 Meral 700c sport touring frame after researching the ideal geometry and clearance requirements for a wheel size conversion. I consulted Sheldon Brown’s 650B conversion guide, as well as resources available from many other cyclists, mechanics, and frame builders. A particularly easy to read guide is available at Rivendell’s site. Since that time, I have done a number of other wheel size conversions, from 650c to 26 inch, and from 700c to 650c.

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Mafac Raid brakes-to supply adequate reach to the 650B rims.

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Before building up the frame I dry mounted many of the components to check for clearance and chain line.

Those of us who have undertaken 650B conversions understand the brake reach, tire clearance and other considerations that must be explored when contemplating whether to convert a bike to 650B.  My spammer, however, believes that one can alter the geometry of a frame by changing the wheel size.  Without a blow torch, that would not be possible.

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After the conversion to 650B, the bike looks beautiful and eats up the miles.

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Wine cork spacer for the rear fender.

The outer diameter of a 38 mm 650B tire is only a bit smaller than that of a 700c x 20 tire.  The effect of the 650B conversion is to give one a chance to ride on wider tires, making the bike more useful and comfortable, and to provide for fender clearance that didn’t exist with the larger wheel size.  And, as I have stated in past posts, you don’t want to convert a frame to a smaller wheel size if your frame has a lot of bottom bracket drop.  Rivendell recommends no more than 70 mm, but you may be able to get away with a bit more drop if you are using shorter cranks.  Many bicycles from the 1970’s on have way too high bottom brackets to begin with, so lowering the bottom bracket a bit will improve the bike’s handling and cause no negative side effects.

My own Meral has very little bottom bracket drop, so the conversion improved the handling, by dropping the bottom bracket height DOWN to 27.5 cm, still very high, and much higher than recommended by some frame builders.  My trail went from 43 mm to 41, and my wheel flop stayed the same at 12.  The world did not stop spinning due to my audacious acts.  What are the factors at work that cause these changes?

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Rake and Trail, drawing courtesy of Dave Moulton.

When you install smaller diameter wheels, there will be a change in the distance from the center of the axle to the ground, thus reducing the distance of the horizontal line between a straight line following the fork/headtube angle, and a vertical line from the wheel axis to the ground.  Smaller wheel diameter = less trail.  More rake also = less trail, which you can determine from the above drawing by imagining the vertical line through the axis, moving forward, reducing the trail line.  Less trail almost always equals less wheel flop, which can provide improved handling for carrying front end loads.  Wheel flop is a function of head angle and trail, so you can alter wheel flop also by changing to a longer or shorter fork, and/or to a fork with less or more rake.  But in a well thought out 650B conversion, there’s no need to worry about changing the fork.

Another misconception is that a 650B conversion causes fork shimmy.  Even though no one seems to know what does cause shimmy, I think we can say for certain that it is not caused by the “wrong combination of rake, trail and head angle.” which of course a 650B conversion does not affect anyway (rake and head angle being impossible to change without changing the fork).  Fortunately, I eliminated the shimmy on my initial build by using different tires – I switched from the ponderous Panasonic Col de la Vie tires to the comfortable, delightful and fast Loup Loup Pass tires from Compass.

Finally, here is the comment which inspired this post, in full and unedited, with misspellings and grammatical errors intact:

“As you state, the frames is well designed and its construction very well crafted; it was mostly likely built by Francis Quillon the head framebuilder at Meral..and he would be proud of it. However..he designed the bike around 700c wheels and would be astonished that you have fitted 650B, thereby upsetting all the correct design features that he had used in the frames constructions ie head angle, front end clearance, fork rake and trail…all those important features that govern how a bike handles..OH! not forgetting the height of the bracket.
Shimmy is often a result of the wrong combination of fork rake, trail and head angle..compounded, without doubt by using the wrong wheel size. So what you have managed to do is to take a delightful frame that was intended for fast road riding ie sportif use, and try to turn it into a type of randonneur…which it was never designed from the box of frame tubes , lugs etc to be.
As for the massive amount of handlebar stem quill that protrudes dangerously out of the fork column, Quillon would be alarmed at the thought ..and the sight it presents. The least you could do would be to buy one of those elegant Stronglight extra long headset lock-nuts that would both add about 30mms of extra grip to the quill while at the same time making the bike look less ridiculous than it does now…
Never mind the chrome hilights, the wonderful deep purple flamboyant paintwork..you have turned the bike into a travesty of what the designer/framebuilder intended and,
in doing so, insulted his skills.
If you really need so much seat pillar projecting from the seat cluster and such a high riding position, I suggest you get a frame that is more appropriate to your inner leg and body length.
Just a footnote…no French builder, large or small would ever let a bike with toeclip overlap leave their workshop or factory.”

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Shockingly tall seatpost?

This diatribe points out how narrow minded some cyclists are –  adhering to the idea that if they do not personally experience something, then it must not exist.  One of the reasons the seat post and stem are tall is because I am using 160mm cranks, which help to eliminate toe overlap.  Shorter cranks means a taller seat post, which in turn means a taller stem.  And yes, this frame had toe overlap with the larger 700c wheels, and it was indeed designed that way – something that happens when small and even medium sized frames are built around 700c wheels.  Whether the builder considered this a necessary compromise to please a particular customer, we will never know.  Most disturbing about this rant is the ridiculous concept that style trumps comfort when setting up a bike for a particular rider.  Many riders know that taller stems mean more hours of comfortable riding.

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NItto Technomic stem, sanded to French size, a la Sheldon Brown, Shimano 600 French headset.

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A travesty?

Apparently, the original Shimano 600 French headset is an absolute eyesore, when paired to the tall Nitto stem.

So hideous is the bike that it is now a “travesty”.  Well, me and my travesty will see you out on the road.  Happy riding!