Reconversion Therapy: 700c to 650b to 700c

I’ve had a long and interesting relationship with this early 1980’s Meral Sportif.  It’s actually the bike that inspired me to start this blog.  I acquired it as a frame and fork back in 2012.  It was going to be the platform for a 650b conversion – the first one I had attempted.

While the conversion to 650b went fine, there were some issues with the bike:  the frame was slightly too small for me, and the bike had serious toe overlap with the fenders I had installed.  I later changed the build in a number of different ways, installing upright bars and different fenders that had a flush connection to the front stays, so as not to engage my shoes.  I put a lot of miles on the bike, and enjoyed tweaking the components, but a couple of years ago I stripped it down to the frame, and set it aside, not knowing what I would do with it.

Recently I have been searching for a project that I could actually start and finish within a reasonable period of time, having become frustrated with a number of other vintage builds presenting road blocks at every turn.  And, I have been wanting to move toward selling many of the bikes in my too large collection.  Due to the pandemic there’s not only a shortage of new bikes and parts, but also a renewed interest in cycling.  So, this seems the perfect time to thin out the stable.

My first thought was to accept the bike as it is:  a small frame designed around 700c wheels. I focused on making the bike true to its French heritage and to its original purpose as a sport riding machine, but with enough all-rounder gear to make it useful for all kinds of riding.

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I was pleasantly surprised to find that even with these 32mm Paselas, there’s enough room for fenders at the fork crown and rear brake bridge.  I installed a set of beautiful Shimano 600 side pulls, which work very well with the Dia Compe levers on the Phillipe bars.  The bike has its original Shimano 600 headset, French sized, so I didn’t mind mixing all kinds of components, both Japanese and French.

The drive train consists of a Sugino GT crankset with 50/45/34 rings, paired with a NOS Suntour Ultra 13-30 6 speed freewheel.  This gives a wide gear inch range of 30 – 104 – perfect for full speed blasting and hill climbing.  I used a Shimano Deore long cage rear derailleur, the same one I have always used with the bike, as well as a vintage Shimano front derailleur.

Gear changes are seamless with these Suntour stem-mounted ratcheting shifters. It’s nice to have the shifters close at hand rather than on the downtube.  Previously I had installed a converted Huret shifter clamp, allowing Shimano pods to be mounted.

The “new” 700c wheelset consists of vintage Campagnolo Record hubs laced to new Mavic Open Pro rims, a set that I built a while back.  As expected, these wheels are smooth running and spin forever.

The rear rack adds utility, but with the porteur bars up front, a front rack would fit nicely as well.  The frame size is 49 cm (seat tube) X 51 (top tube), perfect for someone about 5’2 to 5’4, but with a shorter inseam than my 30 inches.  I’ll be listing this bike along with some of my others over the winter months and I hope its new owner gets to enjoy it as much as I have.

 

1962 Cycle Competition Cyclotourisme by Daniel Rebour

I purchased this 1962 Daniel Rebour Cycle booklet from Jan Heine about 5 years ago.  Back then I carried it with me whenever I took public transportation to work (TriMet) so I could peruse its French language pages and stare longingly upon its Daniel Rebour drawings at my leisure. While I have never taken a French language class, I studied Spanish extensively in my youth and was at one time fluent in that language.  That made it easier to have a rudimentary comprehension of what I was engrossed in while bumping along toward downtown Portland on the bus. Eventually I realized that I didn’t want the pages of this rare vintage publication to become dog-eared, so I set the booklet aside in my special bin for special stuff not to be messed with.

Unusual through the frame cable routing for rear centerpull Mafac brakes.

I have consulted this little tome a few times since then when I needed some background information on components and bicycles produced in the early 1960’s.  Recently, I dug it out because I had remembered an odd through the frame cable routing for a rear centerpull (Mafac) brake.  And even more recently, I wondered if this little booklet contained any information about French Cyclo rear derailleurs.  I figured probably not, as these derailleurs were becoming obsolete by the late 50’s.  And, I was right about that.  But, I once again was drawn into this publication, which is organized by bicycle component categories:  Frames and tubing (Le Cadre); Bottom Brackets (Les Roulements); Cranksets (Le Pédalier); Chainrings (Les Plateaux); Pedals and Toe Clips (Pédales et Cale-Pieds); Wheelsets (Les Roues); Tubular Tires (Les Boyaux); Derailleurs (Les Derailleurs); Brakes (Les Friens); and the remaining chapters on saddles, handlebars, and accessories.

Sunglasses in your kit – 1962!

Mudflap with 3 point attachment.

Classic Rene Herse 3 arm crankset.

A 1961 Goeland.

Daniel Rebour’s treasured drawings are featured in a number of print publications.  One of these is Frank Berto’s The Dancing Chain.  I frequently consult Berto’s book for insight and guidance on setting up vintage derailleurs.

Daniel Rebour contributed significantly to our understanding of vintage bicycle components.  He left a legacy that all cyclists benefit from, especially those of us committed to preserving the legacy of vintage bicycles, and we are all the better for it. I am grateful for his contribution.

Setting Up a French Cyclo Rear Derailleur, Part II

Cyclo rear derailleur with cable installed – 1941 Goeland

The 1941 Goeland I have been gradually “restoring” (translate: preserving and making rideable again) was equipped with a French Cyclo rear derailleur.  The French model is not to be confused with its British counterpart.  Although the two derailleurs operate with a helical sliding bolt and friction shifting, the set-up of the cables and shifters is different between the two country’s versions.  The French model features a c’est la vie attitude:  no cable stops; no housing; set up success determined by your close connection to someone in the know.  The British version has cable stops at both ends and cable housing for the entire length of the one piece cable (often described as a two piece system) which has a nipple welded to the middle of the cable to fit the slot in the helical bolt.  The two Cyclo models seem to be a case of British pragmatism vs. French ingenuity.  I think both are to be enjoyed and experienced.

A British Cyclo 3 speed model

According to Classic Lightweights, the Cyclo rear derailleur was first introduced in France in 1924.  It was the most widely used rear derailleur from the 1930’s through the early 50’s.  Disrealigears has a more extensive discussion of the company’s history which you can read about here It seems that while the British version of this derailleur thrived in the 1920’s through the 1950’s, the French version was under attack by and ultimately succumbed to Simplex.  That may explain the difficulty involved in setting up the French version of this rear gear changer.

 

Shifter cable routed through derailleur spring.

Once you have sourced an appropriate cable (I harvested a NOS cable from a British Cyclo, which had its nipple welded on to the cable – you can also source a nipple that can be threaded on to any tandem length shifter cable), one of the most baffling elements of the set up is how to keep cable tension on the rear nipple, which must engage the helicoid bolt in order for the gear to shift.  The photo above from a 1956 advertisement shows that the cable is routed through the derailleur spring. This definitely helps keep the cable nipple in place, but it is not a perfect solution.  Nevertheless, this is how I set up the shifter cable for the 1941 Goeland.

The 1940s Cyclo shifter is a pretty little thing, weighing about nothing, but looking very nice.  The arm of the shifter angles away from the frame just enough, but the length of this shifter’s lever is short compared to others of this era. The entire device is made from aluminum alloy, except for the outer steel cover, shown above. 

This is the “conjoiner” which connects the two shifter cable ends together.  It is probably actually some kind of evil spirit.  No joy can be derived from working with this little device.  It fits into the slot on the inside of the shifter.  I can’t really comment from here except to say:  watch out!

Here is the conjoiner coming out of its slot  (of course!) on the shifter.  I had become too confident when I thought I had my cable tension dialed in. So, when the conjoiner popped out of the shifter, I realized that where was no way to avoid the double wrapping and shifter twisting steps that I used when setting up a 1947 version on my Camille Daudon.

French 3 speed freewheel prior to cleaning and lubrication.

Rigida 650b wheelset with 1941 rear hub – a flip flop version with butted spokes.

I am still in the process of restoring the 1941 Rigida Deco 650b wheelset.  That has involved re-tensioning the spokes, cleaning and reviving the rims, and rebuilding the hubs.  The freewheel has now been removed, cleaned and lubricated.  The threads on the filp flop rear hub are in good shape, so once I have the freewheel back on the rear wheel, with a period correct chain installed, the set up of the rear derailleur should proceed with haste – or so I hope!