Reinterpreting a 1978 Peugeot PR65

I’ve had a  blue 1978 Peugeot PR65 in my shop for some time.  The bike was 100% original when I acquired it, and is in beautiful condition.  I had put it together after its arrival from France, but was unhappy with the ergonomics and with some of the components.

There were two versions of the PR65 in 1978, but only one appears to have been built with the Reynolds 531 tubing used on this bike – the “luxe” model.

The paint quality is very nice, and the bike looks nearly new.  All of the nicer components of this era are present – a Stronglight TS 3 arm crankset with 48/38 rings, Mafac Racers, Mavic rims and Bluemels fenders to name a few.

Plastic Simplex components removed.

Simplex shifters removed.

But the incredibly uncomfortable ergonomics (long top tube combined with low stem and no rise porteur bars) along with the ugly plastic-infused Simplex components made me want to make some changes, which is not something I will usually do with a 100% original bike.  But, a bike that gets ridden is always a better bike than one that is not.

A good example of the hideousness of Simplex’ obsession with plastic during this era is shown above.  A normally elegant downtube cable guide is made into a bizarre monstrosity.  Often these plastic components will break, especially the plastic clamp for the front derailleur, so I also regard these plastic Simplex components as unreliable.

Simplex dropout as modified to accept both Shimano style and Huret derailleurs.

Notch engagement on the Huret derailleur.

B screw engagement for a Shimano style derailleur.

First up was the need to do something about the Simplex dropouts, since I wanted to have other rear derailleur options.  I decided to attempt to file notches in the the plain round unthreaded dropout, and to tap it out to 10M.  I created both a “7 o’clock” notch for Shimano style derailleurs, as well as a set of notches for Huret.  The process took quite a while, but I was successful.

Wanting to be true to the bike’s French heritage, I chose to use replace the Simplex components with Huret, selecting a Svelto for the rear derailleur.  The Huret front derailleur is a bottom pull style that needs housing, so an appropriate Huret cable guide with a housing stop is also needed, as shown above.

Replacing the bars was also not a simple swap, due to the French sized steerer tube.  Since I wanted to use a modern upright handlebar, I needed to sand an appropriate stem down to French size (22.2 to 22.0), which also takes a bit of time and patience.  This is a vintage Cinelli stem mated to a set of Nitto tourist bars.  I needed some strong and reliable shifters to handle the Svelto rear derailleur, and these lovely vintage Suntour bar mounts do a great job.

The bike as now configured is amazingly comfortable – perfect for commuting and for exploring.  If I were to keep this bike, I would probably cold set the rear triangle to 126mm (from 120mm), and build a set of 650b wheels around a nice, vintage hubset.  This would allow use of wider tires than the 700c x 28mm tires shown above, which is about as wide as the bike will accept with the Bluemels fenders.  I’m planning to list this bike soon on my store page, so I’m hoping it will find a new home and have a chance to get back out on the road, as the bike certainly has many miles to go, and will get you there in true French style.

Huret Allvit Rear Derailleurs

1966 Huret Allvit Advert

Despite being about the right age to have experienced a Huret Allvit rear derailleur in my youth (they were standard equipment on Schwinn bicycles and were manufactured in the multi-millions by the mid-1960’s), I missed out on the now well-reported unpleasant experience.  Due to my parents purchasing proclivities, I ended up with Sears’ (Puch) internally-geared bicycles, and then eventually a Shimano-equipped Volkscycle, that latter of which I put many miles on before figuring out that something better was out there.

Late 60’s to early 70’s model

I’ve been recently working on the restoration of a Robert Ducheron machine whose date of build has yet to be determined.  The bike was equipped with components dating from the 1950’s to the late 1960’s or early 1970’s.  It arrived with a fully matched group of Huret Allvit shifters and derailleurs.  R. Ducheron bicycles come highly prized, he being one of several artisanal French builders from the golden era.  So, if Allvit derailleurs were spec’d by Mr. Ducheron, it would indicate confidence in their performance and reliability.

I had started to disassemble the mechanism, while noting that the spring has two notched positions for controlling chain tension.  I also noted that the pulleys have adjustable cone ball bearings, rather than bushings.  Not something expected on a low-end product.  I also recalled that I’ve set up a few Allvits on bikes I’ve sold over the years, and remember being surprised at how well these “low-end” derailleurs shifted.

1962 Rebour drawing showing parallelogram

The above drawing, from a 1962 copy of Le Cycle magazine, shows the Allvit in all its glory, and with no less than 4 chain tension settings on the pulley cage.  You can also see that the parallelogram is positioned at the bottom of the arm, which means that it can match the height of the freewheel cogs to engage them without tons of chain gap.

1962 Rebour Huret Allvit

But, here is another 1962 Rebour drawing from the same edition of Le Cycle showing 3 chain tension positions.  It would appear that there were several configurations of the Allvit, even within the same model year.

1966 Huret Allvit Advert

And, here is a 1966 advertisement from Le Cycle magazine, with this version showing 4 chain tension options. 

Here is the full page of Rebour’s drawings in the Le Cycle 1962 edition, with accompanying text.  According to the narrative, at this point in history, the Allvit had been equipped on a number of racers and tandems, winning the Poly de Chanteloup on numerous occasions. If this derailleur is truly low-end, how could these results be possible?

And the answer is nuanced.  As time went on, the derailleur was cheapened, a process typical of the economics leading up to the 1970’s bike boom.  The steel arm, now covered, proved to be flimsy and easily bashed out of adjustment, and the pull required to move the parallelogram proved to be very high, causing cable failure.

So, with that in mind, I plan to continue my overhaul of the Allvit, aided by the above instructions, courtesy of disraeligears.co.uk, an English language version well worth having.  I’m hoping that with plenty of lubrication and adjustment, I just might get performance worthy of the Poly de Chanteloup!

Huret Rear Derailleurs

1980 Huret Challenger rear derailleur

There are some vintage components which I have never taken a liking to. Huret parallelogram rear derailleurs are one example.  These rear gear changers were introduced in the 1960’s.  The Huret rear derailleur line of this era ran the gamut from  the lower end Alvit models to the very lightweight Jubilee models.  In between are the Eco, Challenger, various Luxe models, Svelto, and the titanium version of the Challenger – the Success.  In my experience, the lower end Alvit models can actually perform quite well, even though they are fairly heavy and unattractive.

Huret Titanium Success rear derailleur

This titanium model (one of many Huret models in my parts bin) is very visually attractive, but is essentially exactly the same as its Challenger counterpart, engineering-wise.  One feature of both the Challenger and Success models is the ability to move the cage pivot to accommodate 24 or 28 teeth.

This is accomplished by screwing the cage pivot bolt into either the 24 or 28 tooth drillings on the parallelogram.  That is all very well and good.  Apparently, these derailleurs can accommodate a 31 tooth gear range, so they can be adapted to touring applications with the right set-up.  Frank Berto’s book The Dancing Chain has a comprehensive discussion of these derailleurs, along with commentary regarding his own experience using them on his bikes.  While noting their obvious shortcomings, Berto states that he has successfully used the Duopar models (which have TWO parallelograms), on his friction shifting touring bikes of this era.

Non “bastard” dropouts on the Meral…Huuureet!

Baffling complexity for what should be a simple attachment to the dropout. The black (not silver) bolt turns out to be one clue not to ignore.

Fortunately, the dropouts on the early 1980’s Meral Rando bicycle that I am currently working on are NOT Huret style dropouts.  They are standard Shimano/Campy so can accommodate pretty much any kind of rear derailleur option.  That set my mind at ease, in case something went wrong with my urge to disassemble the Huret Challenger which is original to the bike.

If you are into overhauling rear derailleurs, RJ the Bike Guy has a wonderful video showing the overhaul and reassembly of a Huret Challenger rear derailleur.  As it turns out, the process of overhauling is very straightforward.  The pulleys run on bushings which just need cleaning and lubrication.  The body also needs to be cleaned, with the pivot points lubricated.  The pivot spring on this derailleur was kind of kinked up, so we’ll see how well it performs once it has been cleaned, greased, and re-installed.

Huret rear derailleur instructions, courtesy of http://www.disraeligears.co.uk/Site/Huret_instructions.html

Now to the most challenging part of the overhaul process:  installing the Huret derailleur into the dropout.  This step would normally be something no mechanic would ever even discuss, except to recommend torque settings for the installation bolt.  Not so with Huret rear derailleurs.  There are all kinds of parts, including bolts, washers, clamps, and b-screw adjusters to be considered.  I found myself really questioning my sanity as I attempted to mount my freshly overhauled derailleur to the dropout on the Meral.  Fortunately, disraeligears.co.uk came to the rescue.  As it turns out, the BLACK mounting bolt is very important – signifying the method which is necessary to secure the derailleur to a non-Huret drop-out.  This also determines the line-up of the b-screw adjustment piece, which can be put into two different positions – see above.  If you don’t have a headache by now, you are to be commended!  I will circle back around once I have the Huret Challenger installed and tested.